Custom Solutions In
Advanced Fastening
Advanced Fastening
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Tell us about the manufacturing pains or the challenges you are experiencing so we can develop a comprehensive solution that meets your needs. We can customize using single spindle, multi spindles, manual, or automatic fastening solutions. Applifast specializes in torque reaction arms, torque tubes, and assembly tightening positioning systems. With Industry 4.0 upon us, we can synergize your assembly process throughout the plant with smart tools and software. Our strategies and flexible solutions increase your production efficiencies and quality while keeping your overall costs down.
Torque reaction arms are ergonomic solutions to absorb the reaction torque generated by an electronic tool. They take the tool weight and torque out of the operators hands. Different types of reaction arms can be used for different assembly and safe work conditions. Applifast can supply an array of torque arms from 5Nm to 7500Nm, overheard, floor mounted or bench mounted to multi-spindle arms.
Assemblers, when using electronic fastening tools (screwdrivers, nutrunners) often experience a jerk and shock to the wrist when a fastener has been tightened. This sudden transfer of force is called torque reaction. Protecting operators and assemblers from torque reaction is a health and safety priority. There are several different types of devices: reaction bars, linear arms, articulating arms, torque tubes, and telescopic arms. Applifast can provide you the right solution for your fastening application.
With the 4th revolution of manufacturing upon us, fastening and assembly production efficiencies, quality assurance and health and safety is more evident then ever before. Applifast can work with you to customize a solution that is best suited for your product line or work station. From controller stands, socket trays to tool holders and different spindle heads, we are here to provide improved quality, reduced operator fatigue, and an ergonomic assembly enviroment.
Multi-spindles are used when time or space is limited, or where several fasteners have to be fastened or re-tightened simultaneously or cross wize. Multi-spindles are ideal for synchronizing the tightening strategies. They also reduce labour and improve productivity. Some common applications are: U-bolt systems, engine mount systems and wheels-on.
We follow a structured and collaborative approach to creating custom fastening solutions that meet the unique needs of clients across many specialist industrial sectors. Our experienced representatives will visit your facility to review your current manufacturing processes, consult with your engineers and production team, and discuss your production goals so we can provide tooling and fastening solutions that work and make a real difference. We deliver Expert Solutions designed to enhance efficiency, reliability, and operational performance.
We develop custom solutions for all types of OEMs and service centres in many industries including Truck & Trailer, Rail, Agriculture, Vehicle (Bus/Coach), and Aerospace. With our experience in fastening and rivet technology, we have the expertise to design and implement custom solutions to meet the unique needs and challenges of various industries and specific applications.
We ensure custom solutions are designed, developed, and integrated seamlessly with existing manufacturing processes, equipment, and workflows. This enables clients to enhance efficiency, productivity, and quality within their current operations.
Yes! We recognize the importance of ergonomics in manufacturing and provide custom solutions tailored to specific ergonomic requirements. We follow ergonomic designs, provides optimized user-interfaces, and customize for operator comfort. Custom solutions such as tool holders, balancers, and even mats to stand on can be designed with adjustable features to reduce physical exertion and fatigue.
With Industry 4.0 upon us, technology plays a pivotal role in our custom solutions. Our focus is on the integration of digital technologies, automation, and data exchange to create "smart factories" and enhance manufacturing processes. Our custom solutions are driven by digital connectivity and integration of IoT capabilities that allow devices and equipment to communicate, collect data, and share information in real-time. This enables remote monitoring, predictive maintenance, and data-driven decision-making.